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I came up with a completely new way to make this work, and the video comes up for Patrons early next week!  

It's pretty low friction and low backlash, but will it balance?

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Adam Purdie

I feel like bigger and fatter external rollers would make the "fall curve" (sorry i know there's a correct word for that) less dramatic - But then I guess you could solve that with a good PID tune. Very awesome stuff you're doing here, i'm always surprised and impressed at what your creativity comes up with :)

XRobots

yep definitely having bigger 'little wheels' would be better, but it's pretty cramped inside so that means the whole wheel has to get bigger and it didn't fit in the balancing robot. There are a couple of other issues so there's probably going to be a larger V3.