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  • ptfe_tube_cutter.stl
  • ptfe_tube_cutter.f3d

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Content

I recently made some investigation about the way PTFE must be cut and I am still not very happy with the answer I got, some explanation are missing to me. You can read about it in those tweets :
https://twitter.com/GregoireSaunier/status/1128384406886993921

Here is a PTFE cutter I designed made according to Prusa drawings. The angle on the side that goes into the heatbreak is 60°. The PTFE length is 50mm (compatible with 0.6.0 Bear extruder as well as future one, more on that later).

I would be really happy to get some feedback from you. As of today, the STL is only available for you dear patrons, I will wait few days before making it public.

WHAT YOU NEED

  • 100mm PTFE tube
  • Standard cutter like this one : https://tinyurl.com/yys77sv3
  • Print the STL with 0.2mm height and 3 or 4 perimeters
  • 60° countersink

HOW TO USE IT

  • Cut the end of your PTFE straight.
  • Insert the blade of the cutter inside the left slit with number "1". Make sure the blade is long enough to fulfill entirely the slit.
  • Lock the blade in place with your thumb.
  • Insert the PTFE and turn it clockwise to make a first cut.
  • Remove the cutter.
  • Insert the blade of the cutter inside the right slit with number "2".  Make sure the blade is long enough to fulfill entirely the slit. 
  • Lock the blade in place with your thumb. 
  • Insert the PTFE and turn it counter-clockwise to make a second cut.
  • Remove the cutter.
  • Cut the PTFE length using the third slit with number "3".
  • On the PTFE flat side (the one you just cut using number "3"), make a 60° chamfer using the countersink.

Files

Previews only

Comments

Grégoire Saunier

We solved that point out of Patreon but just to make it clear for others: - Nope my 60° angle is correct, I checked with Prusa support. - Prusa support confirms that the specs online are the correct ones. - Apparently Prusa was having manufacturing errors and several people received PTFE with a wrong angle. - It looks like that latest orders comes with the 60° like my tool and like the specs.

Austin Vojta

This PTFE cutter worked great for me! No issues. But I'm not sure the difference between stage 1 & 2... I accidentally didn't look at the numbers at first, just used stage 2 and 3, and that turned out fine.

Grégoire Saunier

It probably depends more on the cutter you are using, step 2 goes deeper but might be hard to use at first. Also if PTFE is short it is hard to turn in step 2.